Körber introduces K.InspectionTwin

Built on a cloud-based virtual twin of automated inspection machines, K.InspectionTwin replicates full software functionality and operates with real production data. This approach enables faster and more resource-efficient development and optimization of vision recipes—without interfering with ongoing production.

High-fidelity virtual simulation interface

K.InspectionTwin simulates the entire inspection process using real image data and provides an interface identical to the physical machine. This allows specialists to work directly in a virtual environment and benefit from the flexibility of remote access.

In pharmaceutical and biotech production, vision recipes can now be developed without production downtime. Existing parameters can also be optimized based on real-time production and image data. Manufacturers gain significant advantages, including fewer physical tests, improved detection rates, and accelerated time-to-market. In fact, downtime can be reduced by several weeks per recipe development cycle.

Reducing the number of physical tests and the resulting shorter development cycles also helps conserve production resources over the long term. In addition to lowering energy consumption per development cycle, the solution enables optimized material usage—for example, by minimizing the physical test batches required. Overall, fewer on-site interventions are needed, which reduces travel expenses and machine access requirements.

Future-proofing pharmaceutical inspection

As a leading provider of inspection solutions for the pharma and biotech industries, Körber combines highly automated systems, AI-driven image processing, and modular platforms—now integrated into K.InspectionTwin.

Ralph Hugeneck, Senior Vice President of Körber’s Pharma business unit, emphasizes:
“With K.InspectionTwin, we are setting a clear course for the future of pharmaceutical inspection. Our vision is to leverage digital technologies to make processes more efficient, flexible, and sustainable. K.InspectionTwin directly impacts our customers’ ROI by increasing equipment availability, shortening development cycles, enabling faster product changeovers, and ensuring precise recipe development.”

K.InspectionTwin is hosted on regional servers within ISO-certified data centers operated by an AWS hyperscaler.

Following successful pilot projects, Körber is officially introducing K.InspectionTwin as part of its inspection portfolio. The solution is integrated into the Körber Ecosystem, combining the highest quality standards with a strong customer-centric approach. Beyond improving equipment availability and detection rates, K.InspectionTwin also contributes to greater sustainability in pharmaceutical production.

Delivering the difference in pharma  

At Körber Pharma, we deliver the difference by supporting our customers with a holistic ecosystem approach. Our unique end-to-end portfolio spans machinery—covering aseptic processing, inspection, packaging, materials, and transport systems—along with consulting, services, software, and digital, AI-driven solutions that serve as integrative layers to advance pharmaceutical manufacturing.
We simplify processes, reduce risks, and accelerate time-to-market, ensuring seamless collaboration across the entire pharmaceutical and biotech value chain. With deep industry expertise, we help global customers unlock new potential. Our solutions contribute to better quality of life for current and future generations.

www.koerber-pharma.com