Solutions

We have a solution for everything – and the corresponding experience. In our current seven areas of expertise, we are at your disposal with our comprehensive know-how.

All Solutions

Software solutions

Software solutions

With our Werum PAS-X MES - on premise or cloud-based - and our software solutions for analysis, track & trace, networked factories, and intelligent packaging, we are the world's leading supplier and partner to the pharmaceutical and biotech industries.

Overview Software solutions

Handling systems

Handling systems

We are specialists for complete handling systems for pharmaceutical and medical products. Our solutions are decisive in the field of contactless and safe transport of e.g. glass syringes.

Overview Handling systems

Inspection machines

Inspection

As the world's leading inspection expert, we develop solutions for the pharmaceutical and biotech industries. Our range of products extends from high-performance machines and semi-automatic machines to laboratory units and inspection applications for in-process control.

Overview Inspection

Machine finder

Packaging machines

Packaging machines

We are a leading supplier of packaging machines for liquid and solid pharmaceutical and medical products. With our blister, sachet and stick packaging machines we offer solutions for primary packaging. Our side and topload cartoners set standards worldwide for secondary packaging.

Overview Packaging machines

K.Pak Topload Case Packer

Introducing our latest solution from Körber; the K.Pak Topload Case Packer! Created specifically for the pharmaceutical industry, the K.Pak solution provides operator-friendly machines to complete any production line. Our solution focuses on innovative technology, high-quality design and expert handling and packaging of your product. It’s time to start connecting the dots with Körber!

Packaging solutions

Packaging solutions

As long-standing specialists, we develop packaging solutions for innovative and high-quality secondary pharmaceutical packaging made of cardboard. We offer you solutions for counterfeit protection, standard folding boxes and much more.

Overview Packaging solutions

Consulting

Consulting

Our experts will advise you during the analysis of your requirements, show you optimisation potential and support you during the implementation of projects in all areas of the pharmaceutical, biotech and medical device industry.

Overview Consulting

Reducing risks, ensuring compliance: Aseptic processing solutions for enhanced patient safety

 

Worried about contamination risks and navigating complex cGMP regulations? Minimize contamination, simplify compliance, and ensure patient safety with our reliable and flexible aseptic processing solutions. Partner with our experts for personalized compliance guidance and optimize your pharmaceutical and biopharmaceutical production.

Isolators & RABSLaminar air flow systemsMaterial transfer solutionsLaboratory servicesGMP compliance servicesGlove testing solutions

 

In the ever-evolving pharmaceutical landscape, streamlined processes and efficient solutions are paramount. Our strategic partnership with Franz Ziel empowers you to unlock powerful synergies. 

The aseptic processing solutions seamlessly integrate, ensuring consistent aseptic conditions, efficient production, and simplified operation. Together we offer you a unified solution, eliminating the need for multiple vendors and complex integrations, saving you valuable time and resources.

Partner with our experts for personalized compliance guidance and optimize your pharmaceutical production.

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Minimize contamination risk with flexible aseptic processing solutions

Ensure aseptic conditions, operator safety, and regulatory compliance in pharmaceutical and biopharmaceutical production with our multi-layered aseptic processing solutions. We offer you various isolators and Restricted Access Barrier Systems (RABS) as well as cutting-edge laminar air flow systems and material transfer solutions. Within our portfolio you will find everything your production needs.

Always on the safe side

We offer you various isolators and Restricted Access Barrier Systems (RABS) for all your production requirements, whether for personnel or product protection or a combination of both - as standard or special designs.

Personal protection isolator

Personal protection isolators enables personal protection for operators when handling toxic substances. 

Personal protection is achieved through a barrier (isolator housing with gloves) between the operator and the product. A defined negative pressure inside increases safety of the operator.

Products:

  • PPI

Features:

  • Personal  protection system

Product protection isolator

Isolators with product protection as a housing for aseptic processes, e.g., filling, loading and unloading of freeze dryers.

Product protection is achieved through a barrier (isolator housing with gloves) between the operator and the product.

Products:

  • PROLine

Features:

  • Product protection system

Personal and product protection isolator

Isolators with product protection as a housing for aseptic processes, e.g. filling, loading and unloading of freeze dryers.

Product protection is achieved through a barrier (isolator housing with gloves) between the operator and the product.

Products:

  • PROcLine

Features:

  • Personal and product protection system

Sterility testing isolators

Sterility testing isolators with product protection for the sterility test under aseptic and optionally aseptic / toxic conditions. A Rapid Decon Hatch (RDH) can be connected as an option.

Product protection is achieved through a barrier (isolator housing with gloves) between the operator and the product. Product safety is achieved through the Laminar Air Flow System including a controlled overpressure control.

Products:

  • STI

Features:

  • Product protection system

Closed Restricted Access Barrier System (RABS)

Closed RABS as a housing for aseptic processes, e.g., filling, loading and unloading of freeze dryers. Product protection is achieved through a barrier (cRABS housing with gloves) between the operator and the product.

The product safety is created by the Laminar Air Flow System including a controlled overpressure control.

Products:

  • Closed RABS ProLine
  • Closed RABS Frame Design

Features:

  • Product protection system

Open Restricted Access Barrier System (RABS)

Open RABS as a housing for aseptic processes, e.g., filling, loading and unloading of freeze dryers. Product protection is achieved by a barrier (oRABS housing with gloves) between the operator and the product. 

Product protection is created by the Laminar Air Flow System (type: active oRABS).

Products:

  • Open RABS

Features:

  • Product protection system

Laminar air flow system

Our laminar air flow systems are designed for the pharmaceutical industry, and they provide a comprehensive solution: minimizing contamination risks for aseptic conditions, safeguarding personnel from airborne hazards, and optimizing temperature and humidity for product stability. Experience unwavering enhanced operator protection, streamlined compliance, and improved process efficiency.

Laminar air flow system

LAF systems offer product protection for different sized work areas, e.g. Sampling, general process technology and sterile filling of pharmaceutical and related applications.

Product protection is achieved through targeted air flow. An unidirectional air flow streams vertically into the work area of the cabin and escapes into the surrounding area near the ground – airborne particles are captured and removed in a controlled manner.

Products:

  • LAF

Features:

  • Product  protection system

LAF downflow booths

LAF downflow booth offer product and personal protection when weighing or sampling powdered substances. These conditions are achieved through targeted air circulation. An unidirectional air flow streams vertically into the work area of ​​the downflow booth and is extracted near the floor – air-borne substances are recorded in a controlled manner.

The integrated exhaust system, which creates a slight negative pressure in the work area of ​​the downflow booth, permanently protects the surrounding area from contamination. A connection of the air recirculation cabin to an on-site supply or exhaust air system is not necessary.

Products:

  • LAF downflow booth

Features:

  • Product & personal  protection system

The bridge to aseptic excellence: Controlled material transfer

Minimize contamination, maximize efficiency for both standard and custom-designed transfers between cleanroom zones. We offer solutions for both sterile and non-sterile material transfer, ensuring maximum flexibility. Our innovative containment technologies and expert support guarantee product integrity throughout the process.

Rapid Decon Hatch

The Rapid Decon Hatch enables the supply of materials into clean rooms or isolators under aseptic conditions. The material is decontaminated in the hatch by the integrated bio-decontamination system “FZ-BDS 12/60” with vH₂O₂ (evaporated hydrogen peroxide).

Rapid Decon Station

Rapid Decon Stations enable the offline decontamination of e.g. Monitoring material. The material is decontaminated in the station by the integrated bio-decontamination system, using vaporized hydrogen peroxide. 

Then the material is transported in RTP containers e.g. to a filling machine. The RDS is particularly suitable for supplying filling processes in isolators with monitoring material in campaign operations.

LAF transport trolley

LAF transport trolleys with network-independent battery operation offer product protection and enable transport under aseptic conditions through inferior clean rooms, e.g., manual freeze dryer loading.

Hot air sterilization tunnel

Hot air sterilization tunnels continuously depyrogenate pharmaceutical glass objects, e.g. B. vials, syringes, after washing in a washing machine and before entering a filling machine.

The tunnels consist of an entry zone, the sterilization zone and the cooling zone with a corresponding pressure cascade between the zones. The electrical control is integrated for a compact design.

Laboratory services: Aseptic processing

Simplify compliance processes for a faster route to market with our team of experts. We can offer you comprehensive support, leveraging both in-depth knowledge of GMP principles and extensive practical experience for an improved aseptic processing.

Environmental monitoring risk assesment: Minimize contamination risks in your production processes with a tailored control strategy. Our experts guide you through each step, starting with an environmental monitoring assessment to optimally place monitoring equipment.
Laboratory services and analytics: Expert vH₂O₂ studies: Optimize H₂O₂ sterilization with our comprehensive lab services. Maximize efficacy, ensure packaging integrity, and gain unwavering confidence in aseptic processing. Contact us for impeccable support, including independent verification of biological indicators for maximized reliability.

H₂O₂ cycle development

Uncertainty about FDA/GMP compliance in bio-decontamination? Our expert cycle development ensures regulatory adherence and effectiveness, minimizing risks and maximizing peace of mind.

Expert-led GMP compliance trainings

We provide you step-by-step support, equipping your team with the knowledge and skills to confidently meet GMP requirements. Benefit from customizable programs, experienced trainers and ongoing support to minimize risk and maximize compliance.

No touch transfer qualification support

Our comprehensive qualification program utilizing CFD simulations, smoke studies, and LR challenge tests guarantees flawless No-Touch Transfers, minimizing contamination risk and streamlining validation.

Maximized compliance & streamlined glove testing

Flawless GMP compliance: Your project support

Guarantee project success with comprehensive GMP compliance support. Our team of experts tackles every aspect, from facility design to aseptic containment strategies. Ensure scientific excellence and seamless integration – all while adhering to the strictest GMP regulations.

Fast-track your project timelines with our expert guidance, ensure flawless compliance for regulatory peace of mind, optimize your R&D processes for scientific excellence, and achieve seamless integration for efficient production workflows.

Maximize glove testing efficiency

Improve your glove testing with the FZ-GTS 4.0. This innovative system delivers unmatched flexibility to adapt to your testing needs, seamlessly integrating with existing workflows for increased efficiency.

Experience faster throughput with multiple glove testing via WLAN, all while maintaining unwavering compliance (GAMP 5 & CFR 21 Part 11). The FZ-GTS 4.0 ensures complete traceability with a comprehensive audit trail and streamlines batch reporting for simplified documentation.

Our support for all aseptic processing solutions

Ensure accurate equipment performance with our reliable calibration services. Maintain optimal cleanroom conditions with professional measurement services. Streamline operations with our efficient spare parts management solutions. Resolve issues rapidly with our expert troubleshooting support.

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Your benefits

Reduced downtimes

Reduce your downtime significantly due to minimized contamination risk within your production processes. 

Small footprint

Reduce the footprint through adapted production design and customized solutions which fit into your production.

Always compliant

Benefit from the latest technologies that meet the highest cGMP compliance demands.

Any questions?

Get in contact with us. We are happy to advise you about our solutions and services.

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